Discover how a Flash Audit helps brands cut rejection rates, uncover hidden factory issues, improve SOP compliance, and save millions with faster, real-time quality control.
How a “Flash Audit” Turned a Costly Mystery into a Clear Win
A global ready-to-wear brand came to us with a frustrating problem.
On paper, their factories looked great.
Initial audit scores were strong.
But once production started, reality told a different story: quality issues, rejections, and hidden costs.
Initial audit scores were strong.
But once production started, reality told a different story: quality issues, rejections, and hidden costs.
Something wasn’t adding up.
The Challenge
Despite good audit results, the brand kept seeing:
- Major gaps between audit scores and actual product quality
- High rejection rates that slowed deliveries
- Rising costs and tension with suppliers
They didn’t need more checklists.
They needed a sharper way to see whether factories were truly following the SOPs day-to-day.
They needed a sharper way to see whether factories were truly following the SOPs day-to-day.
Enter Flash Audit
We introduced Flash Audit – our short, focused, on-site assessment designed to:
- Plug into existing inspections (no heavy extra process)
- Maximize the value of time already spent in factories
- Monitor whether suppliers are really sticking to SOPs in real operations
Flash Audit shifted the focus from “one-time scoring” to continuous improvement.
Learn more about Flash Audit.
The Results
The impact was clear:
- 20X reduction in rejection rate
- 50% Faster Cap Closure
- Millions saved in just 6 months
- Stronger, more collaborative supplier relationships
- A far clearer link between audit scores and real-life quality performance
Flash Audit turned a blind spot into a control point.
Why it Works
Because Flash Audit is:
- Short & focused – no bloated audit cycles
- Built around existing inspections – less disruption, more insight
- Driven by continuous improvement – keeps a steady pulse on whether suppliers follow SOPs, not just pass audits once
Ready to make smarter quality decisions, faster?
Experience the clarity and control of Flash Audit.
👉Contact us to learn more!
👉Contact us to learn more!
