Manufacturing and QC blog | InTouch Quality

Apparel Quality from Factory to Shelf: Step-by-Step Garment Inspection Guide

Written by Polly Chen | 24 Sep 2025
Learn the garment inspection process, key quality checkpoints, and how apparel quality control ensures compliance and protects your brand.

Garment inspection is a critical step in apparel quality control. Whether you’re a manufacturer, importer, or fashion brand, ensuring your garments meet international standards is key to avoiding costly delays, returns, or reputational damage. In this guide, we’ll walk you through the garment inspection process, the essential checkpoints every checklist should cover, and how professional quality control can safeguard your supply chain.

The Role of Garment Inspections in Apparel Quality Control

Garment inspections serve as a checkpoint within the broader apparel quality control system. They help verify material quality, stitching accuracy, labeling compliance, and overall workmanship. By integrating inspections throughout production, brands gain better oversight of their supply chain, reduce costly rework, and ensure products consistently meet customer expectations and regulatory requirements.

Garment Inspection Process: Key Steps Explained

1. Confirm Storage Condition

Based on the details provided in your inspection order, the inspector will arrive at the facility on the scheduled date. Then the inspector will verify whether the finished goods are stored correctly, packed in the right quantity, and marked with the appropriate shipping labels. This step ensures production progress is on track, storage conditions are adequate and helps estimate the total available quantity for inspection.

2. Select Samples Per AQL Standard

The inspector will then select random samples according to the AQL (Acceptable Quality Limit) inspection level. This globally recognized standard defines the maximum acceptable number of defects—critical, major, and minor—within the sampled batch. Using AQL saves both time and cost compared to checking every unit. However, if your products are high value or you require zero defects, you can still request a 100% inspection.

3. Check Packaging, Marking, and Labeling

Next, the inspector reviews the markings and labeling on both shipper cartons and inner cartons to confirm that all packages are identifiable. Retail packaging is also checked against your documentation or specific instructions to ensure it meets requirements. For apparel labeling, brands must follow strict compliance standards, which we will cover in the section below.

4. Verify Product Dimension and Weight

In this step, the inspector measures the carton’s dimensions and weight to confirm they align with your shipping specifications. This check also helps determine if the cartons will fit properly in the booked container. Inspectors also measure individual garments to verify that size and weight match the buyer’s requirements.

5. Check Product Workmanship

The inspector evaluates the general workmanship of the garments, including their appearance, cleanliness, finishing, color consistency, and more. Any issues are categorized as critical, major, or minor defects. If you’ve provided an approved sample, the inspector will also compare the production units against it to ensure the supplier is maintaining the required quality standard.

6. Conduct On-Site Tests to Validate Product Functionality

Except the above, the inspector will also carry out on-site tests outlined in the inspection checklist to confirm performance in real-life use. For apparel, common evaluations include GSM testing, seam strength checks, color shade assessment, and more. Additional customized tests can also be performed based on your specific requirements.

Garment Inspection Checklist: The Essential Checkpoints You Need

Professional third-party quality control companies use quality control checklists during product inspections. Also called an inspection criteria sheet (ICS), the inspection checklist is a comprehensive document for inspectors to use during the inspection process. By using this document, inspectors can ensure that no essential checkpoints are overlooked.

For a garment inspection, the key checkpoints usually include:

Product Specifications

  • Material confirmation
  • Workmanship and appearance
  • Color shade

Packaging and Labelling

  • Packaging
  • Labelling

In addition, brands and manufacturers must ensure that care labels meet requirements regarding placement, size, and font.

Data Measurement

  • Body length for front and back
  • Chest
  • Neck width
  • Front neck drop and back neck drop
  • Shoulder
  • Sleeve length
  • Sleeve opening
  • Placket width
  • Shoulder forward
  • Collar stand height
  • Collar point length

On-Site Test

  • Abuse test
  • Fabric weight test (GSM test)
  • Stitches per inch check
  • Colorfastness test
  • Hand feeling test
  • Metal detection test
  • Needle damage test
  • Lining pulling test
  • Fitting test
  • Function test

Trust AQF for Professional Apparel Quality Control Support

Garment inspection is not just about detecting defects — it’s about protecting your brand reputation and delivering safe, high-quality products to consumers. By following a structured garment inspection checklist and working with trusted apparel quality control professionals, brands can maintain compliance, reduce risks, and strengthen customer trust.

Working with experienced garment inspection companies helps streamline the quality control process. Professional third-party quality control solution providers like AQF supports brands with unbiased assessments, help reduce risks, and give brands peace of mind that their clothing products are compliant and market-ready.

Contact us today!